Don
- 3D Printing
- 3D Printing at home
- Printing and programming a self-balancer
- Printing organs with a 3D printer
- Mcor Technologies and Staples division launch 3D printing service | Mcor Technologies
- Mcor IRIS | Mcor Technologies
- Shapeways - Make & Share Your Products with 3D Printing
- 3D printing, laser cutting – design, make & build your own products with Ponoko
- Mcor Iris True Color 3D Printer - YouTube
- Ponoko - How it works
- Ponoko - Design it yourself
- Ponoko - Starter Kit: Inkscape
- Ponoko - Starter Kit: Blender
- Ponoko - Starter Kit: SketchUp
- Ponoko - Starter Kit: Autodesk 123D
- Shapeways Tutorials
- Scara Robot 3D ABS Printer on Vimeo
- 3D Printed Sugar Lattice for Vascular Casting in Engineered Living Tissues - YouTube
- Balancing robot - YouTube
- OmNomNom Creator - YouTube
- 3D metal printing - YouTube
- 3D printing with a delta robot that seems to simplify the concept
- Solar-powered RepRap prints even when the power is out
- Mac - 3ders.org - OmNomNom Creator converts 2D images to 3D for 3D printing | 3D Printing news
- Google Image Result for http://www.jerrysartarama.com/images/resized/386x450/PRODUCTS/SCREENPRINTING/SPEEDBALL/GRAPHIC_AND_FABRIC_SQUEEGEES/0066416000000-ST-01-Graphic-Squeegee-6-Inch.jpg
- 3D printing with visible light - Hack a Day
- 3D printing with LEGO - Hack a Day
- Getting Traffic from here - diy_3d_printing_and_fabrication : Message: A little more reverse GnireenignE of Junior Veloso Machine
- 3D printing with chemicals - Hack a Day
- Homemade High Resolution 3D Printer - DIY: Last post for today... initial plans and findings
- Homemade High Resolution 3D Printer - DIY: Good looking Printer...
- Homemade High Resolution 3D Printer - DIY: Final results.....
- Futuristic 3D mouse originally Arduino powered and 3D printed - Hack a Day
- Inkjet print head made with a 3D printer - Hack a Day
- 3D printed gun fires Nerf darts - Hack a Day
- 3D printed Strandbeests made to order - Hack a Day
- YouTube - Theo Jansen - Animaris Geneticus Parvus - 3D printed Strandbeest
- 3D printer looks factory made - Hack a Day
- micRo personal fabricating center - mill, drill, engrave, 3D print and more | Lumenlab
- 3D-printable laser cutter
- Multicolor 3D prints the hard way - Hack a Day
- 3D printed electromechanical computer - Hack a Day
- Build your own Stereolithographic 3D printer - Hack a Day
- Getting Traffic from here - plans for 3d powder printer - Yahoo! Search Results
- A technique to avoid warping on large 3D prints - Hack a Day
- The cheapest and easiest 3D printer we’ve seen so far - Hack a Day
- A Look at 3D Printing and Open Source | Linux.com
- Re-manufacturing inkjet cartridges for 3d printing
- 3D printed helicopter blades - Hack a Day
- Open Source 3D Printer 'MakerBot Replicator' Brings Your 3D Computer Models to Real World, Supports Linux ~ Ubuntu Vibes
- 3 D L P rint » Other 3D Printers
- International Space Apps Challenge
- A 3D printed, electromechanical computer - Hack a Day
- GoEngineer 3D Printers for Engineering and Design
- 3d printing, the new frontier of piracy? - Hack a Day
- Tearing apart a hot glue gun for a 3D printer - Hack a Day
- InMoov: a 3d printed animatronic hand you can download - Hack a Day
- Animatronic Hand Robot 3D printer "InMoov" Part4 - YouTube
- Animatronic Hand Robot 3D printer "InMoov" Part6 - YouTube
- Calculating with 3D printed gears - Hack a Day
- Finally, a 3D printer for burritos - Hack a Day
- Salvaged robot arm makes a big 3d printer - Hack a Day
- Building a pick and place with 3D printed parts - Hack a Day
- 3D printing with a delta robot that seems to simplify the concept - Hack a Day
- PCH Search & Win: 3D printing with a delta robot that...
- 3D Printer Solutions from NovaCopy - Serving Tennessee and Dallas-Ft.Worth
- Fabbers@UW: Printing 3D HDPE
- The Mixtape Is Updated For The 21st Century Via 3D Printers | WebProNews
- 3D Printer Creates “Magic Arms” For Young Girl | WebProNews
- 3D-Printed "Magic Arms" - YouTube
- ReactionWare 3D printed medicine - Hack a Day
- Shapeways
- Pwdr 0.1 3D Printer Printing - YouTube
- 3D Printed Meat Just Got Backing From PayPal Founder | WebProNews
- Guns and 3D printing? A dud but the message still hits home | TechRepublic
- 3D printers: 10 machines for home manufacturing | TechRepublic
- Your Next Piece Of Jewelry May Come From A 3D Printer | WebProNews
- 3D Printers Are Getting Better At Printing Blood Vessels | WebProNews
- This hack can refill your Stratasys 3D printer - Hack a Day
- NASA building Space Launch System with laser melting, adapts 3D printing for the skies (video) -- Engadget
- Blending real objects with 3D prints - Hack a Day
- NASA is 3D printing rocket engine parts - Hack a Day
- Making 3D printing easy at the Staples copy center
- Drag and drop images for 3D printing
- Rostock (delta robot 3D printer) by Johann - Thingiverse
- Delta robot 3D printer
- DLP Image Projection 3d Printer by Envisiontec @ MDM 2012 - YouTube
- Fused deposition modeling - Wikipedia, the free encyclopedia
- Lasercut RepRap kit
- Search Thingiverse - Thingiverse
- onshouldersTv: CAD a DogBot - YouTube
- Rostock printing Owl statue by cushwa - YouTube
- Bowden cable - Wikipedia, the free encyclopedia
- File:Bowden.jpg - Wikipedia, the free encyclopedia
- File:Bowden cable throttle.jpg - Wikipedia, the free encyclopedia
- Delta Robot Stereolithography test - YouTube
- Rob Hopeless
- 3D Printing - Google Search
- 3D printing - Wikipedia, the free encyclopedia
- OpenSCAD User Manual/Using the 2D Subsystem - Wikibooks, open books for an open world
- OpenScad - Google Search
- OpenSCAD - The Programmers Solid 3D CAD Modeller
- OpenSCAD User Manual - Wikibooks, open books for an open world
- OpenSCAD - Wikipedia, the free encyclopedia
- openscad/examples at master · openscad/openscad · GitHub
- Things tagged with 'Openscad' - Thingiverse
- OpenScad OmNomNom - Google Search
- OmNomNom Creator: 2D -> 3D For OpenSCAD (Lion) - Google Groups
- OpenScad 2D to 3D - Google Search
- OpenSCAD User Manual/3D to 2D Projection - Wikibooks, open books for an open world
- onshouldersTV knows how to use OpenSCAD - Hack a Day
- OmNomNom Creator - YouTube
- OmNomNom Creator by jetty - Thingiverse
- Rendering OpenSCAD in the browser
- Drag and drop images for 3D printing
- 8 Stunning Blender Made Short Films And Animations | Tech Drive-in
- Blender Foundation's Sintel Open Movie Will Have Its Official Premiere in Another 14 Days | Tech Drive-in
- YouTube - Sintel
- Sintel Now Available For Download!! | BlenderNation
- Sintel, the Durian Open Movie Project
- Inkscape an Open Source vector graphics editor, with capabilities similar to Illustrator, CorelDraw, or Xara X, using the W3C standard Scalable Vector Graphics (SVG) file forma
- inkskape - Google Search
- Inkscape. Draw Freely.
- Inkscape. Draw Freely.
- Inkscape. Draw Freely.
- Inkscape. Draw Freely.
- Galleries - Inkscape Wiki
- Inkscape Wiki
- Frequently asked questions - Inkscape Wiki
- Inkscape - Wikipedia, the free encyclopedia
- Inkscape | Free Development software downloads at SourceForge.net
3D printing info from the Wikipedia, the free encyclopedia
Additive manufacturing or 3D printing[1] is a process of making three dimensional solid objects from a digital model. 3D printing is achieved using additive processes, where an object is created by laying down successive layers of material.[2] 3D printing is considered distinct from traditional machining techniques (subtractive processes) which mostly rely on the removal of material by methods such as cutting and drilling.
3D printing is usually performed by a materials printer using digital technology. Since the start of the twenty-first century there has been a large growth in the sales of these machines, and their price has dropped substantially.[3]
The technology is used in jewelry, footwear, industrial design, architecture, engineering and construction (AEC), automotive, aerospace, dental and medical industries, education, geographic information systems, civil engineering, and many other fields.
Contents |
History
Part of a series on the |
History of printing |
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This section requires expansion. (September 2012) |
Early examples of 3D printing occurred in the 1980s, though the printers then were large, expensive and highly limited in what they could produce.[4]
- SLA was developed and patented by Dr. Carl Deckard at the University of Texas at Austin in the mid-1980s, under sponsorship of DARPA.[5] A similar process was patented without being commercialized by R. F. Housholder in 1979.[6]
- The term "3D printing" was coined at MIT in 1995 when then graduate students Jim Bredt and Tim Anderson modified an inkjet printer to extrude a binding solution onto a bed of powder, rather than ink onto paper. The ensuing patent led to the creation of modern 3D printing companies Z Corporation (founded by Bredt and Anderson) and ExOne.
- Stereolithography was patented in 1987 by Chuck Hull.
- fused deposition modelling was developed by S. Scott Crump in the late 1980s and was commercialized in 1990.[7]
Terminology
The term additive manufacturing describes technologies which can be used anywhere throughout the product life cycle from pre-production (i.e. rapid prototyping) to full scale production (also known as rapid manufacturing) and even for tooling applications or post production customisation.
In manufacturing, and most especially of machining, subtractive methods have often come first. In fact, the term subtractive manufacturing is a retronym developed in recent years to distinguish traditional methods from the newer additive manufacturing techniques. Although fabrication has included methods that are essentially "additive" for centuries (such as joining plates, sheets, forgings, and rolled work via riveting, screwing, forge welding, or newer kinds of welding), it did not include the information technology component of model-based definition; and the province of machining (generating exact shapes with high precision) was generally subtractive, from filing and turning through milling and grinding.
Personal manufacturing machines are known as "fabbers or 3D fabbers".[citation needed]
General principles
3D Designs
The use of additive manufacturing takes virtual designs from computer aided design (CAD) or animation modeling software, transforms them into thin, virtual, horizontal cross-sections and then creates successive layers until the model is complete. It is a WYSIWYG process where the virtual model and the physical model are almost identical.
The standard data interface between CAD software and the machines is the STL file format. An STL file approximates the shape of a part or assembly using triangular facets. Smaller facets produce a higher quality surface. VRML (or WRL) files are often used as input for 3D printing technologies that are able to print in full color.
Printing
To perform a print the machine reads in the design and lays down successive layers of liquid, powder, or sheet material, and in this way builds up the model from a series of cross sections. These layers, which correspond to the virtual cross section from the CAD model, are joined together or fused automatically to create the final shape. The primary advantage of additive fabrication is its ability to create almost any shape or geometric feature.
The printer resolution is given in layer thickness and X-Y resolution in dpi,[citation needed] or micrometres. Typical layer thickness is around 100 micrometres (0.1 mm), although some machines such as the Objet Connex series can print layers as thin as 16 micrometres.[8] X-Y resolution is comparable to that of laser printers. The particles (3D dots) are around 50 to 100 micrometres (0.05-0.1 mm) in diameter.
Construction of a model with contemporary methods can take from several hours to several days, depending on the method used and the size and complexity of the model. Additive systems can typically produce models in a few hours, although it can vary widely depending on the type of machine being used and the size and number of models being produced simultaneously.
Traditional techniques like injection molding can be less expensive for manufacturing polymer products in high quantities, but additive fabrication can be faster, more flexible and less expensive when producing relatively small quantities of parts. 3D printers give designers and concept development teams the ability to produce parts and concept models using a desktop size printer.
Finishing
The native resolution of a printer may be sufficient for some applications; if not, resolution and surface finish can be enhanced by printing an object slightly oversized in standard resolution, then removing material with a higher-resolution subtractive process.
Some additive manufacturing techniques use two materials in the course of constructing parts. The first material is the part material and the second is the support material (to support overhanging features during construction). The support material is later removed by heat or dissolved away with a solvent or water.
Technologies
A number of competing technologies are available. They differ in the way layers are built to create parts, and the materials that can be used. Some methods use melting or softening material to produce the layers, e.g. selective laser sintering (SLS) and fused deposition modeling (FDM), while others lay liquid materials that are cured with different technologies, e.g. stereolithography (SLA). In the case of laminated object manufacturing (LOM), thin layers are cut to shape and joined together (e.g. paper, polymer, metal). Each method has its advantages and drawbacks, and consequently some companies offer a choice between powder and polymer as the material from which the object emerges.[10] Generally, the main considerations are speed, cost of the printed prototype, cost of the 3D printer, choice and cost of materials and colour capabilities.[11]
Printers which work directly with metals are expensive. However, in some cases inexpensive printers have been used to make a mould, which is then used as to make a metal part.[12]
Type | Technologies | Base materials |
---|---|---|
Extrusion | Fused deposition modeling (FDM) | Thermoplastics (e.g. PLA, ABS), eutectic metals, edible materials |
Granular | Direct metal laser sintering (DMLS) | Almost any metal alloy |
Electron beam melting (EBM) | Titanium alloys | |
Selective heat sintering (SHS)[citation needed] | Thermoplastic powder | |
Selective laser sintering (SLS) | Thermoplastics, metal powders, ceramic powders | |
Powder bed and inkjet head 3d printing, Plaster-based 3D printing (PP) | Plaster | |
Laminated | Laminated object manufacturing (LOM) | Paper, metal foil, plastic film |
Light polymerised | Stereolithography (SLA) | photopolymer |
Digital Light Processing (DLP) | liquid resin |
Extrusion deposition
Fused deposition modeling (FDM) is a technology used in traditional rapid prototyping developed by Stratasys[13] in the late 1980s.[14]
FDM works using a plastic filament or metal wire which is unwound from a coil and supplies material to an extrusion nozzle which can turn the flow on and off. The nozzle is heated to melt the material and can be moved in both horizontal and vertical directions by a numerically controlled mechanism, directly controlled by a computer-aided manufacturing (CAM) software package. The model or part is produced by extruding small beads of thermoplastic material to form layers as the material hardens immediately after extrusion from the nozzle. Stepper motors or servo motors are typically employed to move the extrusion head.
Various polymers are used, including acrylonitrile butadiene styrene (ABS), polycarbonate (PC), polylactic acid (PLA), PC/ABS, and polyphenylsulfone (PPSU).
Granular materials binding
Another approach is selective fusing of print media in a granular bed. In this variation, the unfused media serves to support overhangs and thin walls in the part being produced, reducing the need for auxiliary temporary supports for the workpiece. Typically a laser is used to sinter the media and form the solid. Examples of this are selective laser sintering (SLS), using metals as well as polymers (e.g. PA, PA-GF, Rigid GF, PEEK, PS, Alumide, Carbonmide, elastomers), and direct metal laser sintering (DMLS).
Electron beam melting (EBM) is a similar type of additive manufacturing technology for metal parts (e.g. titanium alloys). EBM manufactures parts by melting metal powder layer by layer with an electron beam in a high vacuum. Unlike metal sintering techniques that operate below melting point, the parts are fully dense, void-free, and very strong.[15][16]
The CandyFab printing system uses heated air and granulated sugar. It can be used to produce food-grade art objects.
Another method consists of an inkjet 3D printing system. The printer creates the model one layer at a time by spreading a layer of powder (plaster, or resins) and inkjet printing a binder in the cross-section of the part. The process is repeated until every layer is printed. This technology allows for the printing of full colour prototypes and allows overhangs, as well as elastomer parts. Bonded powder prints can be further strengthened by wax or thermoset polymer impregnation.
Photopolymerization
The main technology in which photopolymerization is used to produce a solid part from a liquid is stereolithography (SLA).
In digital light processing (DLP), a vat of liquid polymer is exposed to light from a DLP projector under safelight conditions. The exposed liquid polymer hardens. The build plate then moves down in small increments and the liquid polymer is again exposed to light. The process repeats until the model is built. The liquid polymer is then drained from the vat, leaving the solid model. The EnvisionTec Ultra[17] is an example of a DLP rapid prototyping system.
The Objet PolyJet system uses an inkjet printer to spray photopolymer materials in ultra-thin layers (between 16 and 30 microns) layer by layer onto a build tray until the part is completed. Each photopolymer layer is cured by UV light immediately after it is jetted, producing fully cured models that can be handled and used immediately, without post-curing. The gel-like support material, which is designed to support complicated geometries, is removed by hand and water jetting. Also suitable for elastomers.
Ultra-small features may be made by the 3D microfabrication technique of multiphoton photopolymerization. In this approach, the desired 3D object is traced out in a block of gel by a focused laser. The gel is cured to a solid only in the places where the laser was focused, because of the nonlinear nature of photoexcitation, and then the remaining gel is washed away. Feature sizes of under 100 nm are easily produced, as well as complex structures such as moving and interlocked parts.[18]
Yet another approach uses a synthetic resin that is solidified using LEDs.[19]
Printers
Printers for domestic use
There are several projects and companies making efforts to develop 3D printers suitable for desktop use at a price many households can afford, many of which are related. Much of this work was driven by and aimed at DIY/enthusiast/early adopter communities, with links to both the academic and hacker communities.[20]
The RepRap is a one of the longest running projects in the Desktop category. The RepRap project aims to produce a free and open source software (FOSS) 3D printer, whose full specifications are released under the GNU General Public License, and which can print many of its own parts (the printed parts) to create more machines. As of November 2010, the RepRap can print plastic parts, and requires motors, electronics, and some metal support rods to be completed.[citation needed] Research is under way to enable the device to print circuit boards, as well as metal parts. As of 2012, several companies and individuals sell parts to build various RepRap designs, with prices starting at about €400 / US$500.[21]
Because of the FOSS aims of RepRap, many related projects have used their design for inspiration, creating an ecosystem of many related or derivative 3D printers, most of which are also Open Source designs. The availability of these open source designs means that variants of 3D printers are easy to invent; however, the quality and complexity of various printer designs, as well as the quality of kit or finished products, varies greatly from project to project. This rapid development of open source 3D printers is gaining interest in both the developed as well as the developing world as it enables both hyper-customization and the use of designs in the public domain to fabricate open source appropriate technology through conduits such as Thingiverse. This technology can also assist in sustainable development as such technologies are easily and economically made from readily available resources by local communities to meet their needs.[22]
The open source Fab@Home project[23] has developed printers for general use which can use anything squirtable through a nozzle, from chocolate to silicon sealant and chemical reactants. Printers to the project's designs were available from suppliers in kit or assembled form at prices in the region of US$2000 as of 2012.[21]
Many of these printers are available in kit form, and some are available fully assembled. The Solidoodle 2, a 6x6x6 inch printer is available fully assembled for US$499. Prices of printer kits vary from US$400 for the open source SeeMeCNC H-1, US$500 for the Printrbot, both derived from previous RepRap models, to over US$2000 for the Fab@Home 2.0 two-syringe system.[21]
Printers for commercial and domestic use
The development and hyper-customization of the RepRap-based 3D printers has produced a new category of printers suitable for both domestic and commercial use. The least expensive available machine in the assembled form is the Solidoodle 2, while the RepRapPro's Huxley DIY kit priced at around US$680 is one of the cheapest and most reliable. There are other high-end kits and fully assembled machines which are RepRap-based machines enhanced to print at high speed and high definition. Depending on application, the degree of printing resolution and speed of manufacturing lies between a personal printer and an industrial printer. A list of printers with pricing and other information is maintained.[21] Most recently delta robots have been utilized for 3-D printing to increase fabrication speed further.[24]
Applications
“ | Three-dimensional printing makes it as cheap to create single items as it is to produce thousands and thus undermines economies of scale. It may have as profound an impact on the world as the coming of the factory did....Just as nobody could have predicted the impact of the steam engine in 1750—or the printing press in 1450, or the transistor in 1950—it is impossible to foresee the long-term impact of 3D printing. But the technology is coming, and it is likely to disrupt every field it touches. | ” |
— The Economist, in a February 10, 2011 leader[25] |
Additive manufacturing's earliest applications have been on the toolroom end of the manufacturing spectrum. For example, rapid prototyping was one of the earliest additive variants, and its mission was to reduce the lead time and cost of developing prototypes of new parts and devices, which was earlier only done with subtractive toolroom methods (typically slowly and expensively).[26] However, as the years go by and technology continually advances and disseminates into the business world, additive methods are moving ever further into the production end of manufacturing—sometimes even in ways that the pioneers of the techniques did not foresee.[26] Parts that formerly were the sole province of subtractive methods can now in some cases be made more profitably via additive ones.
Standard applications include design visualization, prototyping/CAD, metal casting, architecture, education, geospatial, healthcare and entertainment/retail.
Industrial uses
Rapid prototyping
Industrial 3D printers have existed since the early 1980s, and have been used extensively for rapid prototyping and research purposes. These are generally larger machines that use proprietary powdered metals, casting media (e.g. sand), plastics or cartridges, and are used for many rapid prototyping uses by universities and commercial companies. Industrial 3D printers are made by companies including Objet Geometries, Stratasys, 3D Systems and Z Corporation.
Rapid manufacturing
Advances in RP technology have brought about the ability to use materials that are appropriate for final manufacture. These advances in material use have brought about the prospects of directly manufacturing finished components. The advantages of 3D printing in rapid manufacturing lie in the relatively inexpensive production of small numbers of parts.
Rapid manufacturing is a new method of manufacturing, with many of its processes still unproven. 3D printing is now entering the field of rapid manufacturing; according to a 2009 report it was believed by many experts to be a "next level" technology.[27] Some of the most promising processes are adaptations of well established rapid prototyping methods such as laser sintering (LS). However, these techniques were still very much in their infancy as of 2006, with many obstacles to be overcome before RM could be considered a realistic manufacturing method.[28]
Domestic and hobbyist uses
This section requires expansion. (May 2012) |
Domestic 3D printing is mainly for hobbyists and enthusiasts as of 2012, rather than practical household applications. Designs such as a working clock have been made, not as a practical, or particularly accurate timepiece, but as an interesting project.[29] Gears have been printed for home woodworking machines[30] and other purposes.[31] 3D printing is also used for ornamental objects. One printer (the Fab@Home) makes a point of including chocolate amongst the materials that can be printed. Web sites associated with 3D printing tend to include backscratchers, coathooks, and so on. The RepRap Web site includes such examples. The Fab@Home gallery had many objects without practical application, but included examples of what is possible such as a flashlight/torch using conductive ink for the electrical circuit, a battery-powered motor, a case for an iPod, a silicone watch band, and a translucent cylinder completely enclosing a brown box, something difficult to fabricate any other way.[32]
The open source Fab@Home project[23] has developed printers for general use. They have been used in a research environment to produce chemical compounds with 3D printing technology, including new ones, initially without immediate application as proof of principle.[33] The printer can print with anything that can be dispensed from a syringe as liquid or paste. The developers of the chemical application envisage that this technology could be used both in industry and for domestic use, such as to enable users in remote locations to be able to produce their own medicine or household chemicals.[34]
3D printing services
Some companies offer an on-line 3D printing service open both to consumers and to industry.[35] People upload their own 3D designs to a 3D printing service company website, designs are printed via industrial 3D printers and then shipped to the customer.[36] Some examples of 3D printing services companies are Shapeways,[37] Kraftwurx,[38] i.materialise[39] and Freedom Of Creation.[40] Thingiverse of MakerBot Industries allows the sharing of 3D printing files and serves as a community resource.
Research into new applications
Other applications would include creating open-source scientific equipment [41] or used for other science-based applications like reconstructing fossils in paleontology, replicating ancient and priceless artifacts in archaeology, reconstructing bones and body parts in forensic pathology and reconstructing heavily damaged evidence acquired from crime scene investigations.
By 2005, academic journals had begun reporting on the possible artistic applications of 3D printing technology.[42] By 2007 the mass media had followed, with an article in the Wall Street Journal[43] and Time Magazine listing a 3D printed design among their 100 most influential designs of the year.[44] During the 2011 London Design Festival, an installation, curated by Murray Moss and focused on 3D Printing, took place in the Victoria and Albert Museum (the V&A). The installation was called Industrial Revolution 2.0: How the Material World will Newly Materialise..[45]
As of 2012 3D printing technology was being studied by biotechnology firms and academia for possible use in tissue engineering applications where organs and body parts are built using inkjet techniques. Layers of living cells are deposited onto a gel medium or sugar matrix and slowly built up to form three dimensional structures including vascular systems.[46] Several terms have been used to refer to this field of research: organ printing, bio-printing, body part printing [47] and computer-aided tissue engineering, among others.[48] 3D printing can produce a personalized hip replacement in one pass, with the ball permanently inside the socket; at available printing resolutions the unit does not require polishing.
A proof-of-principle project at the University of Glasgow, UK, in 2012 has shown that it is possible to use 3D printing techniques to create chemical compounds, including new ones. They first concept printed chemical reaction vessels, then use the printer to squirt reactants into them as "chemical inks" which then react.[33] They have produced new compounds to verify the validity of the process, although not seeking anything with a particular application.[33] They used the Fab@Home open source printer, at a stated cost of US$2,000. Cornell Creative Machines Lab reported that with 3-D Hydrocolloid Printing method customized food production is possible. [49]
The use of 3D scanning technologies allow the replication of real objects without the use of molding techniques that in many cases can be more expensive or more difficult, or too invasive to be performed, particularly for precious or delicate cultural heritage artifacts[50] where the direct contact of the molding substances could harm the surface of the original object. Even a smartphone can be used as 3D scanner: at the 2012 Consumer Electronics Show, Sculpteo unveiled a mobile app that allows a 3D file to be generated directly with a smartphone.[51]
Predictions for the future of commercial manufacturing, starting from today's already-begun infancy period, are that manufacturing firms will need to be flexible, ever-improving users of all available technologies in order to remain competitive. It is also predicted by some additive manufacturing advocates that this technological development arc will change the nature of commerce and globalisation, because end users will be able to do much of their own manufacturing rather than engaging in trade to buy products from other people and corporations.[4] However, the real integration of the newer additive technologies into commercial production is essentially a matter of complementing traditional subtractive methods rather than displacing them entirely.[52] As an example of a possible future application, an open source group emerged in the United States in 2012 that is attempting to design a firearm that may be downloaded from the internet and "printed" on a 3-D Printer.[53] The weapon would however still need bullets fabricated by traditional methods. Calling itself Defense Distributed, the group wants to facilitate "a working plastic gun that could be downloaded and reproduced by anybody with a 3D printer".[54]
Mass production
This section requires expansion. (November 2012) |
The slow print speed of 3D printers limits their use for mass production. To reduce this overhead, several fused filament machines now offer multiple extruder heads. These can be used to print in multiple colours, with different polymers, or to make multiple prints simultaneously. This increases their overall print speed during multiple instance production, whilst requiring less capital cost than duplicate machines as they can share a single controller. Unlike using multiple machines, they are restricted to making identical copies of the same part, but then they can also offer the multi-colour and multi-material features, when this is needed. Their print speed increases proportionately to the number of heads and their energy cost rather less than this, as they can share the same heated print volume, both of which reduce their overhead costs. However the main cost is still the cost of the raw filament and this is unchanged.
Many printers now offer twin print heads.These are however used for manufacturing single (set of) parts in multiple colors/materials.
In October 2012, CartesioLDMP was the first open source 3D printer to print 4 identical (set of) parts at the same time with 4 extruders.[citation needed]
Few studies have yet been done in this field, to see if conventional subtractive methods are comparable to additive methods.
Exhibits
Between 2011 and 2012 a 3D printing focused exhibit was held at Disseny Hub Barcelona. It was called Full Print3d. Printing Objects. The permanent exhibition, Full Print3d. Printing objects provided an introduction to digital fabrication through a series of projects that illustrate the conceptual implications of this type of production for design.[55]
See also
- Additive Manufacturing File Format
- Cladding (metalworking)
- Desktop manufacturing
- Digital fabricator
- Direct digital manufacturing
- Fab lab
- List of common 3D test models
- List of emerging technologies
- Self-replicating machine
- Tissue engineering
References
- ^ The engineer: The rise of additive manufacturing
- ^ "3D Printer Technology — Animation of layering". Create It Real. Retrieved 2012-01-31.
- ^ Sherman, Lilli Manolis. "3D Printers Lead Growth of Rapid Prototyping (Plastics Technology, August 2004)". Retrieved 2012-01-31.
- ^ a b Jane Bird (2012-08-08). "Exploring the 3D printing opportunity". The Financial Times. Retrieved 2012-08-30.
- ^ Deckard, C., "Method and apparatus for producing parts by selective sintering", U.S. Patent 4,863,538, filed October 17, 1986, published September 5, 1989.
- ^ Housholder, R., "Molding Process", U.S. Patent 4,247,508, filed December 3, 1979, published January 27, 1981.
- ^ http://rpworld.net/cms/index.php/additive-manufacturing/rp-rapid-prototyping/fdm-fused-deposition-modeling-.html
- ^ "Objet Connex 3D Printers". Objet Printer Solutions. Retrieved 2012-01-31.
- ^ D. T. Pham, S. S. Dimov, Rapid manufacturing, Springer-Verlag, 2001, ISBN 1-85233-360-X, page 6
- ^ Sherman, Lilli Manolis (November 15, 2007)). "A whole new dimension — Rich homes can afford 3D printers". The Economist.
- ^ Wohlers, Terry. "Factors to Consider When Choosing a 3D Printer (WohlersAssociates.com, Nov/Dec 2005)".
- ^ 3ders.org: Casting aluminum parts directly from 3D printed PLA parts
- ^ Chee Kai Chua; Kah Fai Leong, Chu Sing Lim (2003). Rapid Prototyping. World Scientific. p. 124.
- ^ Fdm (Fused Deposition Modeling)
- ^ Hiemenz, Joe. "Rapid prototypes move to metal components (EE Times, 3/9/2007)".
- ^ "Rapid Manufacturing by Electron Beam Melting". SMU.edu.
- ^ "EnvisionTec Ultra". EnvisionTec.
- ^ Johnson, R. Colin. "Cheaper avenue to 65 nm? (EE Times, 3/30/2007)".
- ^ "The World's Smallest 3D Printer". TU Wien. 12 September 2011.
- ^ Kalish, Jon. "A Space For DIY People To Do Their Business (NPR.org, November 28, 2010)". Retrieved 2012-01-31.
- ^ a b c d 3ders.org 3D printers list with prices
- ^ Pearce, Joshua M.; et al.. "3-D Printing of Open Source Appropriate Technologies for Self-Directed Sustainable Development (Journal of Sustainable Development, Vol.3, No. 4, 2010, pp. 17-29)". Retrieved 2012-01-31.
- ^ a b New Scientist magazine: Desktop fabricator may kick-start home revolution, 9 January 2007. Online edition available to subscribers
- ^ See for example the Rostock [1]
- ^ "Print me a Stradivarius — How a new manufacturing technology will change the world". Economist Technology. 2011-02-10. Retrieved 2012-01-31.
- ^ a b Vincent & Earls 2011.
- ^ Wohlers Report 2009, State of the Industry Annual Worldwide Progress Report on Additive Manufacturing, [create ihttp://www.wohlersassociates.com/ Wohlers Associates], ISBN 0-9754429-5-3
- ^ Hopkinson, N & Dickens, P 2006, 'Emerging Rapid Manufacturing Processes', in Rapid Manufacturing; An industrial revolution for the digital age, Wiley & Sons Ltd, Chichester, W. Sussex
- ^ 3D printed clock and gears
- ^ 3D printed planetary gears
- ^ Successful Sumpod 3D printing of a herringbone gear
- ^ Fab@Home gallery of objects made
- ^ a b c MD Symes et al., Integrated 3D-printed reactionware for chemical synthesis and analysis, Nature Chemistry 4,349–354 (2012), doi:10.1038/nchem.1313
- ^ New Scientist magazine: Make your own drugs with a 3D printer, 17 April 2012. Online edition available to subscribers
- ^ Sterling, Bruce (2011-06-27). "Spime Watch: Dassault Systèmes' 3DVIA and Sculpteo (Wired, June 27, 2011)". Retrieved 2012-01-31.
- ^ Vance, Ashlee (2011-01-12). "The Wow Factor of 3-D Printing (The New York Times, January 12, 2011)". Retrieved 2012-01-31.
- ^ Drell, Lauren. "Everything you wanted to know about 3D printing but were too afraid to ask (mashable.com, February 28, 2012)".
- ^ "Kraftwurx, more than just a 3D printing service". 3Ders. November 25, 2011. Retrieved 2012-01-29.
- ^ Evans, John (January 19, 2011). "3D Printing — i.Materialise service offers Titanium". Design & Motion. Retrieved 2012-01-29.
- ^ Terdiman, Daniel. "3D printing creating 'a whole new world' (CNET News, June 20, 2011)". Retrieved 2012-01-29.
- ^ Pearce, Joshua M. 2012. “Building Research Equipment with Free, Open-Source Hardware.” Science 337 (6100): 1303–1304.open access
- ^ Séquin, Carlo H.. "Rapid prototyping: a 3d visualization tool takes on sculpture and mathematical forms (Communications of the ACM - 3d hard copy, Volume 48 Issue 6, June 2005, pp. 66-73)". Retrieved 2012-01-31.
- ^ Guth, Robert A.. "How 3-D Printing Figures To Turn Web Worlds Real (The Wall Street Journal, December 12, 2007)". Retrieved 2012-01-31.
- ^ Bathsheba Grossman's Quin.MGX for Materialise listed in Time Magazine's Design 100
- ^ Williams, Holly (2011-08-28). "Object lesson: How the world of decorative art is being revolutionised by 3D printing (The Independent, 28 August 2011)". London. Retrieved 2012-01-31.
- ^ "3D-printed sugar network to help grow artificial liver", BBC, 2 July 2012.
- ^ "Building body parts with 3D printing", The Engineer, 24 May 2010.
- ^ Silverstein, Jonathan. "'Organ Printing' Could Drastically Change Medicine (ABC News, 2006)". Retrieved 2012-01-31.
- ^ "Hydrocolloid Printing", Cornell Creative, 2012.
- ^ Cignoni, Paolo; Scopigno, Roberto (June 2008). "Sampled 3D models for CH applications: A viable and enabling new medium or just a technological exercise?" (PDF). Association for Computing Machinery (ACM) Journal on Computing and Cultural Heritage 1 (1): 1. doi:10.1145/1367080.1367082.
- ^ Isaac, Mike (2012-01-09). "Sculpteo 3-D Printing App Uses Your Mug to Make a Mug". Wired.
- ^ Albert 2011.
- ^ Greenberg, Andy (2012-08-23). "'Wiki Weapon Project' Aims To Create A Gun Anyone Can 3D-Print At Home". Forbes. Retrieved 2012-08-27.
- ^ Poeter, Damon (2012-08-24). "Could a 'Printable Gun' Change the World?". PC Magazine. Retrieved 2012-08-27.
- ^ Full Print3d. Printing Objects
Bibliography
- Vincent; Earls, Alan R. (February 2011). "Origins: A 3D Vision Spawns Stratasys, Inc. Today's Machining World's new feature "Origins" tells us the stories of how successful technologies, companies and people got their start. This month we interview a pioneer of rapid prototyping technology, Scott Crump, the founder and CEO of Stratasys Inc". Today's Machining World (Oak Forest, Illinois, USA: Screw Machine World Inc) 7 (1): 24–25.
- Albert, Mark [Editor in Chief] (2011-01-17). "Subtractive plus additive equals more than ( − + + = > ): subtractive and additive processes can be combined to develop innovative manufacturing methods that are superior to conventional methods ['Mark: My Word' column—Editor's Commentary"]. Modern Machine Shop (Cincinnati, Ohio, USA: Gardner Publications Inc) 83 (9): 14.
Further reading
- Easton, Thomas A. (November 2008). "The 3D Trainwreck: How 3D Printing Will Shake Up Manufacturing". Analog 128 (11): 50–63.
- Wright, Paul K. (2001). 21st Century Manufacturing. New Jersey: Prentice-Hall Inc.
External links
Wikimedia Commons has media related to: 3D printing |
- Rapid prototyping websites at the Open Directory Project
- Fabbers
- 3-D printing at MIT
- 3D Printing: The Printed World from The Economist
- Comparison chart of 3D printers
- How to Fabricate a Toy Model from Scratch
- Jay Leno's 3D Printer Replaces Rusty Old Parts
- Rapid Manufacturing for the production of Ceramic Components
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Go there...
http://en.wikipedia.org/wiki/3D_printing
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