My Mom's 96 Saturn has had Battery or Charging System
(so I thought) Problems for the past few months. Initially, we replaced
the Battery and things went fine. Until last week... I was never
completely sure that the Battery was actually Bad. I don't have any good
Electrical Testing Equipment. Just a 1970's Radio Shack Analog
Multi-Meter. That I can hardly see to read any more. And it was always
hard to decipher the Low - DC Voltages anyway. There are 3 different
scales and one needle on the Meter. So, you have to be able to see very
well to read it. I don't any more... I do have a Big Battery Charger.
That has a Meter, of Sorts. It shows Red, Green and Yellow (Good, Bad
and Ugly, as I call it;). I charged the Battery the first time it ran
down and it was fine for a few days. Then it ran down again. I could
tell that the Charging System was Charging. At least enough to see a
difference in the Needle. As it moves higher into the Green Area, when
the Car is Running. I wasn't feeling well and could not take the Car
Down to the Local Auto Supply to have them put a Test Meter on it. So,
we went with the Remove and Replace Philosophy. Hoping, that the Battery
was the problem. It was about 7 years old, anyway. But, a month or two
(I can't even remember now) later. One Day, the Battery was down again. I
Charged the new Battery up (again). And the car was fine for 3 days.
But, we still didn't know what had run the Battery Down (again). The
Charging System, was still working. But, I thought... Maybe it was not
Charging enough to keep the Battery Fully Charged. Or worse... Maybe it
was something in the Car's Computer!:O I have some health Problems and
still didn't feel well enough to drive the Car anywhere, to get it
tested. In the mean time. My Mom drove the Car to the Grocery Store (on
the 3rd day). I told her not to run the Air Conditioner. Since the Fan
uses quit a bit of Electricity and might get her stranded, even on a
short drive. It had been 100 to 110 here in North Texas for the pas few
weeks. But, it finally rained and this day was only in the mind 80's.
So, she went out in the Car. As soon as she got to the Store. I got a
Call... When I heard the phone, I thought Oh No!... Yep, it was Mom...
But, she had figured out what was wrong with the Car!:) Now, my Mom is
not a mechanical or electrically knowledgeable person. But, she can hear
well enough. To know, when the Electric Door Locks are Locking and
Re-locking the Doors over and over again! With Out Stopping!:O She told
me, on the Phone. All about the Clicking Sounds, coming form the Door
Locks and I immediately knew! Those Darn Electric Door locks are running
the Battery Down! She was able to get it to stop. By hitting the Manual
Lock Button on the Door, quite a few times. But, she wanted to know if
it was safe to do her shopping and if the Battery would run down while
she was in the Store. Of course, I didn't know for sure. But, I figured
it would be ok, as long as the Door Lockers didn't start Auto Locking
again. So, while she was at the Store. I went to looking Online for this
problem "96 Saturn Electric Door Locks Running Battery Down". And I
immediately found out that it is a Fairly Common Problem with these
Saturn Cars. And when she got home. My Brother and I went to looking for
the Fuse that goes to those Darn Electric Door Lockers. I looked under
the Hood and my brother looked in the Manuel. No, luck under the hood
and there were Frozen Foods that had to be put away... So, I did that
and my brother found the fuse to the Door Lockers. It is under the Dash
on the Passenger Side. He found it by Trial and Error. Removing the
fuses, while the Doors were Auto Locking... I have worked on Cars and
Trucks since the early 70's. But, I pretty well stopped with the early
80's models. I drive a 1976 Chevy Blazer and have a 1983 Dodge Good
Times Van that is a Project in waiting... I use to do motor swaps and
could fix most anything that went wrong with my Cars and Trucks. But,
this Auto Door Lockers Running your Battery Down, thing This, was a New
one on me!:O Turns out. It was actually fairly simple to fix. I meant to take some Pics, while working. But, I forgot to take my Camera out with me. But,
what happens is... The Manual Switch in the Door. Has a Spring, with a
Plastic Rod (or Dowel, if you like) stuck in it. This is what causes the
Switch to Return to the Off Position. When it is not functioning
properly. The Switch will Auto Engage at Random or when ever your Saturn
is in the mood to Re-Lock your Doors... Over and Over Again... When I
took mine Apart. It all Snaps together and Apart. There are Flexible
Keepers on each Part of the Switch. Take Care, not to Break them. On
mine. The Plastic Rod - Dowel had broken into 2 pieces (or 2 pieces was
all that I found). So, I looked through my Small Nuts and Parts Bin. And
decided on using a Small Cotter Pin. Some people call them Cotter Keys. But, I don't (they are Pin's not Keys). Here's a Pic of a Cotter Pin...
I think, that the Round Head, should glide well in the V Shaped Plastic
or Nylon Stop in the Switch. The Center of the V, is where the Off
Position is, in the Switch. I had a small Machine Screw that would fit
(Diameter wise). But it was too long and the Cotter Pin was easy to cut
off with my Wire Cutters. And it fit inside of the Very Small Spring
too. So, as not to fall out, during Re-Assembly. I left it a little
long. I stuck with my first cut. I didn't want to end up with it too
short and wast a Cotter Pin;) The switch is a little harder to Push now.
But, it works perfectly. And I'm hoping that it will Out Last the
Plastic Rod, that was put in there by the Saturn Factory. Mom, did buy
the Car New. So, at least I know what has and has not been done to it.
That was a pretty cool fix. No money involved (This Time). Just some
searching on the Net and a little Work... There is more info and some
good Videos on how to take the Door Handel and Lock Switch Assembly and
Door Panels out of a Saturn, Below...
Update (09-19-12)
The Repaired Switch ended up being too hard for Mom to Press, after all. I had left the Cotter Pin long enough to give fairly strong resistance, along with the Spring. I wanted to make sure that the Switch didn't fall back into the Unlock Position again and run the Battery Down again. Also, Mom, said that she did hear and see the Locks Re-Locking again the other day, when she was out Shopping. So, we decided to Order a new Switch. My Locak Auto Supply, didn't have them in Stock. But they Ordered one for me from the Local Dealer. It will cost about $32. Not as expensive as I feared. And all I could find Online, was used Switches for about $20. I figure that they will be about ready to break too. Just like ours did. And I could just keep working on our Switch. I figure it is in the same or better than a Used Switch would be. The new Switch is suppose to be in on Saturday. So, well see how things turn out. It's allot easier to just replace a Switch. Than it was to take one apart and fix it. With all of those little plastic parts, that is...
Don
96 Saturn lw2: clicking..I disconnect the power door locks
Customer Question
The power door locks on my '96 Saturn SW2 are making a continual "clicking" sound, and running down my battery. Just installed a new battery 4 days ago and it's already dead. How do I disconnect the power door locks?
Skipping on down... Answer...
Remove the 2 Relays located in Fuse / Relay Panel
Go there to Read More and see Diagram...
http://www.justanswer.com/car/3xtc5-power-door-locks-96-saturn-sw2-making-continual.html
More Details that I found on Saturnfans.com
Door locks draining battery? - SaturnFans ForumsSkipping on down to the likely fix...
The problem is most likely the switch, not the actuator. Typically driver's side, since it gets the most use. The spring that keeps the switch in the "neutral" position fails, and by gravity it "falls" to the LOCK position, constantly firing all (well, both in the case of a coupe) the lock actuators. Disconnecting the offending door switch will at least allow the other door switch, and the RKE, to be used until the switch can be replaced.
Read More...
http://www.saturnfans.com/forums/showthread.php?t=158132
Inside Door Handle Remove & Replace
Video Link...
http://www.youtube.com/watch?v=q9AtNqxpK_E
Inner Door Panel Removal
Video Link...
http://www.youtube.com/watch?v=tF5vCjhcyd8&feature=autoplay&list=PL9BFA92815EC9D0BE&playnext=2
Door Lock Cylinder and Panel Removal Updated
Video Link...
http://www.youtube.com/watch?v=BoxTGyVCXX8&feature=BFa&list=PL9BFA92815EC9D0BE
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